What Is A Blister Package?

A blister pack is any of several types of pre-formed plastic packaging used for small consumer goods, foods, and for pharmaceuticals. The primary component of a blister pack is a cavity or pocket made from a formable web, usually a thermoformed plastic. This usually has a backing of paperboard or a lidding seal of aluminum foil or plastic.

What is meant by blister package?

Definition of blister pack

1 : a package holding and displaying merchandise in a clear plastic case sealed to a sheet of cardboard Thousands of products, from rubber bands to radios, are sold in blister packs, tight-fitting sandwiches of plastic and cardboard.—

What is blister packaging in pharmacy?

In pharmaceutical industry blister packaging is used to pack tablets, pills, capsules, granules or lozenge and also to pack different goods viz. pens, pencils etc. The name derives from the fact that each item packed in blister packing is contained within its own small plastic bubble, or blister.

Is a blister pack a drug delivery system?

Hazle Drugs “Blister Packaging System” is a “Personal Prescription System” that is designed just for you. Each blister pack contains a 1-week supply of medication. Four blister packs of medication are usually dispensed, which is a month’s supply.

What are the disadvantages of blister packaging?

The only real disadvantage of blister packaging is that blister packs take a bit longer to produce. Considering the long list of advantages, however, we’d say blister packaging is often worth the wait.

How many tablets are in a blister pack?

One blister package replaces up to 15 standard medication vials making it easy for a senior to take the right medications at the right time. Pharmacists fill each package by placing each medication in the proper blister. For example: Pill A, which is taken 4 times daily, is placed in each of the 28 blisters.

What are the 4 types of packaging?

Let’s take a look at some of the different types of packaging options you can use to enhance your product & customer experience!

  • Paperboard boxes. Paperboard is a paper-based material that is lightweight, yet strong.
  • Corrugated boxes.
  • Plastic boxes.
  • Rigid boxes.
  • Chipboard packaging.
  • Poly bags.
  • Foil sealed bags.
  • What Are Blister Packs? – Medication Blister Packaging Options

    Answer: The simplest, most efficient, and most cost-effective method of administering the appropriate drug at the appropriate time.

    Have Questions About Medication Blister Packs?

    We’ve got answers.

    Question: So, what exactly is a Medication Blister Pack?

    1. Answer: A Medication Blister Pack is a card that contains dosages of medication in tiny, transparent or light-resistant amber-colored plastic bubbles that are sealed together with tape (or blisters).
    2. Each package is sealed with a sturdy, paper-backed foil that keeps the pills safe until they are distributed.
    3. In order to take a prescription dose, the caregiver or patient simply presses a blister of tablets through the foil backing, which ensures that a precise dose is delivered without difficulty.

    Question: What are the advantages of using Medication Blister Packs?

    1. Answer: Three words: conformity, convenience, and efficacy.
    2. Question: Medication Blister Packs help to guarantee that the correct medication dose is administered at the appropriate time in the most efficient manner possible.
    3. Pharmacies can benefit from Drug Package’s blister packs since they are compatible with SynMed® Systems’ automated dispensing system, which reduces prescription filling time.
    4. Blister packs can also be customized with your pharmacy information.
    • Aside from that, our blister packs are intended to fit neatly into LTC medication carts, allowing for hassle-free retrieval of medications.

    Question: How are Medication Blister Pack doses organized?

    1. In response to your question, Medication Blister Packs can be organized both by day and time of day, such as in the morning, afternoon, evening, and before bed.
    2. Single-dose and multi-dose alternatives are available from Drug Package, including our popular 28-count size, which is perfect for Long-Term Care use, and our 31-count size, which has extra-large blisters to accommodate a wider range of pill sizes.
    3. For more information, please visit Drug Package.

    Question: How is the foil backing on each Medication Blister Pack sealed?

    1. Cold-sealed blister packs for medication are more durable than heat-sealed blister packs.
    2. Drug Package specializes in Cold Seal and Heat Seal alternatives for both one-piece and two-piece Cold Seal and Heat Seal packages.
    3. Cold sealing can be completed in a short period of time by hand or using cold sealing equipment.
    4. Aside from that, we offer two other types of heat sealers: the MAXXTM Press and the SafeSeal RxTM.

    Question: Are Medication Blister Packs called by other names?

    • Yes, it is correct. Medication Blister Packs are known by a variety of names, including:Medication Blister Cards, Blister Packs, Pill Cards, Bubble Packs, Medication Bingo Cards, and Medication Bingo Cards.

    You may rest confident that we at Drug Package understand the lingua franca of medicine packaging. We’re here to assist you, no matter what you call these simple-to-use medicine cards that are available online.

    Question: How does Drug Package know so much about Medication Blister Packs?

    The answer is that we’ve been supplying pharmacies with blister packing for medications for almost 40 years! To be more specific, we are the industry leader in the design and manufacture of high-quality, cost-effective, and secure single-dose and multi-dose Medication Blister Packs. If you have any questions, we’re happy to answer them.

    What Are Blister Packs? – Medication Blister Packaging Options

    Answer: The next order you place with Drug Package.

    What Is Blister Packaging?

    1. Small consumer items, meals, and medications are commonly packaged in blister packaging, also known as a Blister Pack.
    2. Blister packing is a word that refers to numerous types of preformed transparent plastic compartments that are used to package small consumer goods, foods, and pharmaceuticals.
    3. Blister packs are made up of two parts: a hollow or pocket made of transparent plastic, and a backing, which is often a card made of paperboard or cardboard.
    4. Customers bring in a product to be packed (or submit a design sketch), and a mold is created to be used in the production of the cavity in the package.
    • The transparent PVC or PET plastic used to construct the plastic chamber is standard.
    • The hot plastic is suctioned into or molded over an aluminum mold once it has been heated.
    • Plastic blisters are usually affixed to a backing made of paperboard, lidding seal foil, or plastic to prevent them from falling off.
    • The backdrop or card provides room for images and product information to be seen through, and together with the product itself, it serves to attract the buyer’s attention and increase sales.
    • A hanger hole can be integrated into the top of the blister packaging, allowing the box to be hung from a hook.
    • These are most often known as pharmaceutical blister packs, and they are also referred to as blister trays in some cases.
    • Consistently using blister packaging saves money for merchants while also providing advantages to the end customer.
    • Through the use of translucent plastic, the product may be visually inspected for defects.
    • The backing card is typically brightly colored and meant to draw attention to the attributes of the product that is sandwiched between the blister and the card.

    The blister tray is attached to the card by applying heat and pressure to the blister card, which activates an adhesive (heat seal coating) on the card.The adhesive is powerful enough to allow the item to be hung from a peg, but it is also weak enough to allow the package to be opened easily.It is possible that a tiny window will be provided on the card when purchasing large things to allow the buyer to touch the merchandise while maintaining its security.

    Common Types of Retail Packaging Blisters

    • Pharmaceutical blister packs are typically comprised of a relatively thin blister tray that is covered with a foil barrier to prevent contamination. These packs allow the drug or supplement to be pushed through the lidding material and into the stomach for digestion. In addition to providing tamper evidence, these packs also allow for the delivery of particular products. Product protection against external elements such as humidity and contamination over extended periods of time is made possible via the use of this form of packaging. Blisters that are opaque also shield light-sensitive items from ultraviolet radiation, which can have a detrimental impact on their efficacy. When compared to pharmaceutical blister packs, medical blister trays differ in that they do not have push-through packets. The thermoformed base web is comprised of a thicker plastic sheet that cannot be deflated, resulting in a solid tray when it is assembled. The lidding film has a peel-open function and is often porous, allowing for sterilizing with EtO or other chemicals. Medical blister packs, such as those used in hospitals, are used to package sterile medical items. It is used in a variety of markets and product categories, including: club stores (which typically trap blisters), major retail chains, home improvement stores (which typically trap blisters), sporting goods stores (which typically trap blisters), sports & recreation stores, health & beauty stores, cosmetics stores, household goods stores, electronics stores, office supply stores, craft supply stores, toys and games stores, automotive stores, etc.
    • Blister packaging has the following advantages: cost savings When it comes to product promotion, blister packaging is a cost-effective option. In order to save costs, a variety of various materials and thicknesses are available. Blister packaging is available in a variety of configurations, including Face Seal, Full-Face Seal, Trap, and Slide. Each one has its own set of characteristics and price ranges, ranging from entry level to high end. Advertising space is available for purchase. blister packaging may be manufactured in a variety of colors and finishes to suit the needs of the customer. Manufacturers and merchants may take use of this to help their items stand out on store shelves. Promotional items or advertising can be included in blister packaging, which can benefit both the producer and the merchant in the process of increasing brand recognition. Product presentation that is easy to understand Blister packaging allows customers to view the goods more clearly, which helps them make a more informed purchasing decision. It also keeps the product safe and the package free of damage. The majority of consumers feel that it is important to physically inspect a product before making a purchase. Packaging that is designed to resist theft In order to prevent the buyer from ″touching and feeling″ the goods, packaging is carefully made. Between the blister and the card, products can be heat sealed to a high degree of efficiency. Blister packaging is transparent, protective, and long-lasting, allowing the client to see the goods while keeping its integrity and security. Unmistakable evidence of tampering According to the Food and Drug Administration’s regulations (21 CFR 211.132), a tamper-evident package is defined as ″one that contains one or more indicators or barriers to entry that, if breached or missing, can reasonably be expected to provide visible evidence to consumers that tampering has occurred.″ It is also necessary to have an indication or barrier that is ″distinctive by design,″ which implies that the tamper-evident feature must be made of a material that is not easily available to the general population. As a result, it is nearly impossible to replicate. In addition, a description of the safety feature must be included on the labeling. The use of blister packaging ensures that any sort of tampering is instantly obvious because each pill or capsule is separately sealed. The Procedure for Creating a Custom Blister Package 1. The start of the project To evaluate, send an email, hold a conference call, or meet in person: The customer provides an illustration of the product or a sketch with dimensions
    • The dimensions of the cards, the amount of shelf space available, and the planogram are addressed
    • the features or benefits that should be highlighted are discussed
    • The Hang-Hole Type is described, as well as the objectives for packaging and branding.
    • Budgetary considerations are examined, and cost estimates are offered.
    • 2. Design The customer is presented with a 2-D design from a VisiPak packaging engineer that integrates the information that has been discussed
    • the customer examines the design and offers input
    • and the customer provides feedback.
    • The design is accepted or adjustments are made, and the process is repeated until the design is approved.
    • Prototyping is the third step. A purchase order for a prototype is submitted by the customer.
    • In-house development of the ren board mold and production of blister samples are underway.
    • The client sample is designed and tested for shape, fit, and function by us.
    • If a customer merely provides a sketch, we employ tools to predict the form, fit, and function of the product.
    • Blister samples are sent to the client for review and approval.
    • Blister is approved by the customer or a revision is done (the first revision is normally free).
    • 4. The Development of Tools The client approves the blister and authorizes the issuance of a purchase order for the blister’s manufacture.
    • The aluminum mold is produced in-house using state-of-the-art CNC machinery.
    • 5. Parts Manufacturing and Fulfillment Production of the product is anticipated to begin within one week of tooling completion
    • blisters are supplied to the client.

    What is Blister Packaging?

    1. During the final step of the blister packing process, blister board is constructed in such a way that heat may travel through it without damaging it.
    2. Several blister cards are printed on each sheet of paperboard, and then the paperboard sheets are covered with a heat-activated adhesive to make them more durable and long-lasting.
    3. The cards are cut out using a bespoke die, which is a wooden board with sharp steel cutting rules implanted in it, to guarantee that each card is the same size and form as the others.
    4. Bonding the backing card to the blister is accomplished by the use of blister packing equipment.
    • The location of the blister and accompanying card is regulated by a bespoke tooling bed, which can be made of wood or steel and has holes to hold each blister individually.
    • Product is inserted into each blister once it has been placed in each blister by the instrument.
    • Blisters are frequently custom-made to ensure that the product is precisely packaged, but regular stock blisters are also available.
    • Due to its ability to withstand high temperatures without experiencing cellular degradation and its outstanding transparency, PVC is a common material for blister production.
    • A backer card is placed on top of each blister, with the glue-covered side of the card facing the blister, and the tooling bed is transported into the blister packing machine for final assembly and packaging.
    • Heat and pressure are delivered to the top of the tool in the blister packing machine, causing the adhesive to be activated and a long-lasting connection to be created between the backer card and the blister.
    • It is strong enough to hold the blister to the card while the final package is presented, but it is semi-permanent enough that the customer may simply remove the blister to get at the contents.
    • Final wrapped items are removed from the blister packaging machine when the time limit has expired and the machine is reloaded with new products.
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    What Are Blister Packs? – Mid-Atlantic Packaging

    1. You may not be familiar with the term ″blister pack,″ but you have undoubtedly come across them.
    2. Blister packs are just a sort of packaging in which many different types of items are offered.
    3. They are made up of a variety of various forms of packaging, but they all have one thing in common: they are all recyclable.
    4. A plastic ″bubble″ surrounds the product in a blister pack, which is how they all function.
    • This bubble, which is sometimes known as a ″blister,″ may or may not be linked to a piece of thin cardboard, depending on the manufacturer.
    • This post is for you if you are the type of person who is interested in learning about the many types of packaging available.
    • We will go through all of the facts that we can locate on this subject as thoroughly as possible.

    Why Do They Call It A “Blister Pack?”

    1. You might be asking at this point why someone would choose to name a box after a blister in the first place.
    2. Blisters are obviously not pleasant under any circumstances, so this does not appear to be a nice option.
    3. However, contrary to popular belief, the name of this package type is far more suitable than you may expect.
    4. Heat is one of the factors that can produce blisters, and it is one of the most prevalent.
    • When you look at the symptoms that come with burn wounds, you can see that blistering is one of the indicators that indicate a second-degree burn, which is one of the most severe.
    • Whenever you heat plastic, it has a tendency to bubble up in the same manner.
    • Package designers may create translucent blisters in any size or form by carefully managing the process.
    • The term for this procedure is thermoforming.

    Advantages Of Blister Packs

    1. There are a variety of factors that contribute to the popularity of the blister pack.
    2. First and foremost, it offers great protection against moisture and product tampering..
    3. Because each item is individually wrapped in plastic, the likelihood of water damage is extremely low to non-existent.
    4. The situation is slightly different if we’re talking about one of those blister packets with a card on the back.
    • The water can still cause harm to the cardboard, and it has the potential to soak through and destroy the object itself in some cases.
    • Blister packets that are not marketed with a card should be nearly waterproof to ensure that they are not damaged during shipping.
    • The pharmaceutical industry, in particular, has a strong preference for blister packs.
    • Because their goods are intended to be used internally, consumers are far more worried about product manipulation.
    • This is a legitimate concern, as there have been countless cases in which pharmaceuticals have been poisoned by unidentified third parties in the past.
    • Take, for example, the ″Chicago Tylenol killings,″ which took place in Chicago.
    • Someone began infusing Tylenol with potassium cyanide in the early 1980s, and the practice has continued to this day.
    • The fact that potassium cyanide is one of the most lethal poisons known to man should give you a hint as to what transpired.
    • There were seven persons that died, all of them were from Chicago and all of whom died in a short period of time.

    Product manipulation was very evident, and it didn’t take a genius to figure out what was going on.As a result of these homicides, tampering with medicine is now considered a federal offense.Each tablet or dose in a blister pack is hermetically sealed, allowing you to be confident that no one has tampered with the contents.Despite the fact that someone attempted to inject poison into a blister pack using a hypodermic needle, you would have been able to detect it.Despite the fact that there may be a very little hole, the blister pack would have one.

    1. That will be sufficient to deflate the blister and signal to the user that something is wrong.
    2. Blisters that have been injured or pierced should not be used to administer medication, according to standard practice.
    3. Aside from the obvious safety concerns, blister packs are also quite inexpensive and effective.
    4. They enable package manufacturers to utilize only the quantity of plastic that is necessary, hence keeping costs to a bare minimum.
    5. Because the thin cardboard that is often used to construct the card of a blister pack is equally inexpensive, blister packs are a low-cost option for a variety of applications.
    6. Some items are susceptible to deterioration caused by ultraviolet light.
    • UV rays, often known as ultraviolet rays, are a type of low-level radiation that is emitted by the sun.
    • Despite the fact that this is extremely low-level radiation, it is sufficient to create difficulties for some persons and items.
    • UV rays are the primary cause of sunburn, and they can also contribute to the aging process known as photoaging.
    • No, it has nothing to do with photography in any way at all!

    Known as photoaging, this disorder occurs when ultraviolet (UV) rays affect the skin to age prematurely, making it thinner and weaker as a result of the damage.Rubber, neoprene, and even PVC are all susceptible to breakdown due to ultraviolet radiation.For added protection, it is simple to make blister packs opaque (such that no light is transmitted through them).Of course, this reduces the customer’s ability to view the item well, but there is no way around it at this point.The use of blister packs is also beneficial for items that are susceptible to spoiling.It will be impossible for oxygen or other chemicals to interact with the material since each one is sealed in an airtight box on its own.

    This is beneficial since the majority of spoiling happens as a result of oxidation, bacteria, or a mix of both.Both of these problems should be avoided by using a blister pack.

    Drawbacks Of Blister Packs

    1. There are some advantages to using blister packs, but there are also some disadvantages to consider.
    2. For starters, these products are more susceptible to theft than other types of deliveries.
    3. Blister packs are intended to be simple and easy to use, yet this same characteristic might be a disadvantage when it comes to preventing thefts.
    4. Thieves will simply pull the plastic blister away from its backing and pocket the item if they have the opportunity.
    • To be fair, there are some blister packs that aren’t quite as mediocre as the others.
    • If you are ready to spend a little extra money, you may get a blister pack that will require the use of a blade to open in secret.
    • You may even choose packages that are fitted with anti-theft trackers to further protect your belongings.
    • That necessitates a thief exerting additional effort, extending the amount of time they have to avoid detection.
    • An employee who notices someone cutting into parcels is likely to raise an alarm, which will (hopefully) result in the arrest of the perpetrator.
    • Blister packs may be created in a variety of methods, as we have already discussed in further detail.
    • We’ll take a look at a sort of blister pack known as ″Ecoslide-RX″ to see how a bad blister pack design might be avoided in the future.
    • This is an unique blister pack that has been created to aid in the fight against the opioid crisis.
    • Each blister is branded with a day of the week, which is intended to help in ″dosage compliance,″ according to the manufacturer.

    In other words, it is intended to deter individuals from misusing prescription medicines in the first place.So, what makes this such a ridiculous notion?For the simple reason that it is ineffective!We believe that drug addicts will not be deterred by the statements on a packaging, and so believe that it is quite ludicrous that this proposal has ever been offered.As a result of this narrative, you should avoid wasting your effort on designs that are well-intentioned but ultimately ineffective.

    1. The third disadvantage that we can identify is the fact that blister packs cannot be re-used after they have been opened.
    2. Because it is impossible to open the packaging without causing damage, there is little potential for re-use.
    3. If everything is still intact in a very basic blister pack, it may be possible to re-glue it to its card, but you would only get one further use out of it.
    4. To put it another way, it would be more hassle than it is worthwhile.

    Types Of Blister Packs

    • In order to provide you a more comprehensive understanding of the alternatives available, let’s have a look at numerous versions of the blister pack design. Blister Package with Face Seal: This is the most basic type of the blister pack that we have all seen before. When a blister (or potentially several blisters) are heat sealed to the front of its backing material, they are known as blisters. Typically, this type of product will be affixed to a piece of cardboard.
    • Package of Trap Blisters: This packaging is essentially similar to a face seal package, with the exception that the blister is more firmly fastened to the package. The blister is sandwiched between two layers of material, which keeps it imprisoned. Typically, two sheets of cardboard will be needed in order for the blister’s border to be able to be securely linked between them. Occasionally, trap blister packages will contain a single card that has been folded over in order to retain the blister in place while shipping. Small yet heavy commodities, such as batteries or steel machine parts, are most frequently packaged in these containers.
    • 2-Piece Blister Packaging: This package is often known as a ″clamshell″ because of its shape. This type of hinge is comprised of a single component with two sides and a hinge in the middle, as implied by its name. The product is totally enclosed by the two sides, which shut together. The product is frequently packaged with a little card with information on what it is and what it can accomplish for the buyer. Because these packages must be cut, robbers will have a far more difficult time defeating them.
    • Package that is a hybrid of blister and clamshell design: Some package designers like to use the clamshell in conjunction with the regular blister pack. In order to do this, they begin with a clamshell packaging and add a flange around the perimeter. This allows it to be adhered to a card using adhesive. Despite the fact that these packages are a little more expensive, they provide good viewing from all sides and exceptional security.

    What Should Be Included On A Blister Package

    1. Regardless of the style of blister pack you pick, there are a few items that should be included on the packaging or the card that is connected to the package.
    2. For starters, there should always be a hang hole available.
    3. Many merchants demand this type of hole in order for the item to be more readily stocked and displayed on the shelf.
    4. Many blister packs will also include a flattened base, which allows the product to be used as a stand-alone item.
    • A base of this type is sometimes referred to as a ″foot,″ and it may be a highly useful addition to a game.
    • In addition, having a foot will make it easy for linked merchants to include your product in their displays, catalogs, and other promotional materials.
    • If your design incorporates a card (like most blister packs do), you will need to consider the possible size of the card before proceeding.
    • If you create it overly large, it will increase your manufacturing expenses without adding any value or benefit to the process.
    • Make it as tiny as possible; otherwise, you will not be able to include all of the images and information that you would like the consumer to view.
    • Since we’ve already spoken about graphics and art, let’s go into more detail about those topics.
    • Those are absolutely items that should be included in your bundle.
    • Because the eye is naturally drawn to items that are bright and colorful, you should devote some additional time and attention to this section.
    • For certain things, a basic container without graphics or embellishments may be sufficient, but everything packaged in a blister pack should be embellished to the greatest extent feasible.

    You should also consider the lettering that will be utilized on the product.The most important thing to remember is to stay away from swirly, styled lettering that are difficult to see.Aside from that, you should avoid typefaces in which the letters are ″bunched″ together extremely tightly.Fonts like this will require a bit more work to read and comprehend, especially for individuals who are not very great readers in general.While you want your font to be as large and as legible as possible, you also want to ensure that there is enough area for all of the beautiful visuals that will complete the display.

    What Are Blister Packs Made Of?

    1. A blister pack is often constructed of more than one material in the majority of situations.
    2. Plastic is used in the production of this item; polyvinyl chloride, often known as PVC, serves as the most prevalent type of plastic used in this application.
    3. When compared to other plastics, PVC is extremely easy to form, making it perfect for the heat-shaping process that is used to make the blister itself.
    4. When it comes to backing materials, the majority of businesses will choose thin cardboard or aluminum foil.
    • In the case of clamshell containers, the entire box is made of PVC, a little amount of adhesive, and a printed label.


    1. Bulk packaging, such as blister packs, may be the most adaptable of all the packaging types.
    2. Although they are most usually linked with medicines, there is no end to the variety of applications for which they may be used.
    3. We hope that this article has answered any and all of your questions about the topic matter covered in this post.
    4. As one of the most significant parts of any marketing campaign, it is worthwhile to become familiar with proper packaging.
    • Please complete the contact form as well, so that we can continue to offer you with valuable information.
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    What is Blister Packaging? (with pictures)

    1. Generally speaking, you will know that you have acquired a product that is enclosed in blister packaging when you are unable to open your purchase without the assistance of extremely hefty scissors or a razor-edged knife.
    2. Despite the fact that this packaging is the scourge of customers, it has become a favorite of manufacturers in recent years.
    3. It enables a product to be very visible, resulting in increased sales at the time of purchase, while also lowering packing costs.
    4. Another advantage of blister packing is that it helps to prevent store losses due to stealing.
    • Those attempting to defraud retailers through the use of a ″five finger discount″ are prevented from opening tiny products, which are frequently consumer electronics, and slipping them into a pocket.
    • Any strategy that lowers theft is beneficial to both merchants and manufacturers since it increases bottom-line earnings.
    • Blister packaging comes in a variety of shapes and sizes, but they all work on the same basic principle of protection.
    • The product is enclosed in a chamber of hard plastic and sealed shut, often by the use of an assembly line heating procedure.
    • Blister packs can range in size from very small to extremely big, depending on the product being packaged, and their applications are nearly limitless.
    • In both over-the-counter (OTC) and prescription drugs, single-dose strips are one of the most common types of blister packaging, and they are also one of the most user-friendly.
    • The packets not only preserve the pharmaceuticals themselves, but they may also be useful to the user in that they can assist them ensure that they are taking the right amount.
    • It is not necessary to use significant ripping, tearing, cutting, or swearing to open these blister packs.
    • They are quite easy to open.

    This is not the case with many consumer items that are blister wrapped, and the clamshell is the packaging style that is the most despised.Small electrical items, children’s action figures, and tools, among other things, are frequently packaged in clamshell packaging.A extremely hard plastic shell is produced around a mold of the object to be sold, and this shell is then painted.Embedded in a form-fitting plastic sleeve is a bright, product card that is located on the reverse side of the packaging shell.The shell is then heated, and an incredibly powerful glue is used to fuse the two sides together to form a package that is practically impenetrable.

    1. Over 5,000 people are thought to be injured each year when attempting to open blister packing of the clamshell form, according to some estimates.
    2. As a result of this discovery, the Open X® gadget was developed.
    3. With this device, you may safely and effectively open clamshell blister packing, which will help to avoid injury risks.
    4. Despite this, there is just one flaw in what is otherwise an excellent concept.
    5. The Open X® is only available in a clamshell blister pack, which is how it is exhibited and sold.

    Types of Packaging – The Blister Pack

    ″Blister pack″ is a generic phrase that refers to packaging that has been formed by the use of a method known as thermoforming.It is possible to form and mold plastic sheets into any desired shape by thermoforming them.The process entails heating a sheet of plastic to a temperature at which it may be readily moulded.

    The term ″blister″ refers to the thermoformed plastic pocket that surrounds the object and protects it from the elements.Blister packs are a type of packaging that consists of a preformed plastic ″pocket″ or ″shell″ (in which the product is held firmly in place) that is most typically heat bonded to an adhesive coated paperboard card or foil backing (or both) (think single dose pills or lozenges).When it comes to blister packs, there are several sorts and varieties available on the retail sector.A flanged blister that surrounds the product and is heat sealed to a sheet of paperboard is described as follows: The seal is just on the flange of the card, and the remainder of the card is left exposed for the time being.

    • When dealing with heavy items, a bigger flange or a different blister type is typically employed.
    • In the event that your volumes are big enough (25k – 500k), this is a fairly frequent and economical blister pack type.
    • The seal on this blister pack is similar to the face seal in that it covers the whole face of the card.

    This increases the longevity and strength of the card’s edges (preventing bent corners), as well as strengthening the hang hole.Furthermore, it has a greater perceived value than the regular face seal blister since it is more attractive than the standard face seal blister, but it is also more costly.A comparison between a Face Seal Blister and a Full Face Seal Blister is shown below.The thermoformed plastic does not extend to the hang tab region of this blister, despite the fact that it is theoretically a full-face seal blister.

    1. The heat seal tooling for these face seal blister packs can be costly, but a ″trapped blister″ (as described below) does not require the use of heat seal technology.
    2. These blisters are similar to the previously stated blisters; however, they are ″caught″ between two cards rather than being heat sealed to the card.
    3. Each of the cards on the top is die-cut to fit perfectly inside the blister where the product is housed.
    4. Because trapped blisters do not require the use of heat sealing, there is no need for costly heat seal tooling.
    5. In this case, the product is easily accessible due to the convenient score area that has been created.
    6. When used in this configuration, the blister expands to the entire size of the card, much like it does in the full face seal configuration, but instead of being sealed to the card, the blister includes flanges that wrap around the card.

    Sliding the card into position is all that is required, with a staple or two for further security.A clamshell is a container that has two pieces that are hinged together to allow it to open and close like a clam.Heavy items benefit greatly from this extremely sturdy and durable packing material.Blister cards are often used (but are not required) and are put into the blister pack rather than being sealed as is the case with the other varieties of blister packs.This form of blister may easily accommodate the installation of ″feet″ to allow the clamshell to stand upright on store shelves, as well as the inclusion of a hang hole if desired.

    1. Clamshells can be closed with a snap-shut button or sealed using heat, radio frequency, or ultraviolet light to provide a secure seal.
    2. Consumers may find it frustrating and even hazardous to open packages that have been sealed using one of the three ways listed above, but they will be extremely tamper resistant as a result.
    3. Clamshells are more expensive to produce than the blister designs discussed above because of the higher cost of tooling.
    4. In a fake clamshell, the blister card is adhered to the rear of the blister, resulting in a one-piece blister with no seams.
    5. It is fundamentally identical to the full-face blister pack, with the exception of a little lip (about 1/4″) that extends over the point at which the blister card is positioned.
    6. Customers and store employees may handle your blister card roughly, thus this lip is there to reinforce the edges and prevent the blister card (on which all of your fantastic visuals are printed) from being destroyed as a result of this hard treatment.

    Most of the time, mock clamshells are half the price of actual clamshells.

    2-PIECE CLAMSHELL (Clamshell Variation)

    This is one that I’ve seen a lot at retail establishments.It is similar to a hybrid version of a faux clamshell, with the addition of a flat plastic backing that is attached to the blister pocket to protect the contents within.The Tri-Fold Clamshell is commonly used when a product is too heavy or unstable to be packaged in a standard clamshell.

    It includes two hinges that, when folded, provide a wide triangular bottom that is easy to grip.This offers a highly firm and stable basis for even the most awkward and imbalanced items, making them incredibly stable and reliable.When compared to other forms of clamshells, tri-fold clamshells are often more costly and need more sophisticated tooling.


    The items listed below are not strictly blister packs, and they do not make use of prefabricated blisters made of durable PVC plastic. Instead, they employ plastic sheets that are more flexible while yet remaining extremely robust.


    This includes applying a thin layer (often Dupont Surlyn®) over the goods and the paperboard card to protect them from damage.Heat and, in some cases, suction are used to ensure that the film adheres securely to the object and card.This film is extremely robust and transparent, and it is designed to suit the object like an outer ″skin″ on the outside.

    The product is totally immobilized by the skin, which also serves as an additional layer of protection for the front of the card.Skin packaging works effectively for products that are sold in large quantities.Consumers, on the other hand, have a ″lower perceived value″ for items that come in skin packaging, making a cheap price point for your product essential.Skin packaging functions just like ″skin,″ since it completely encloses the contents.


    This packaging is extremely similar to skin packaging, with the exception that the backing card is folded and bonded to the skin package.Within the paperboard card, the product is enclosed by a clear plastic film and is contained within a die-cut (cutout) region.The card is then folded in half and sealed upon itself, resulting in the product being effectively sandwiched between the two parts of the cardboard.

    As a result, the product may be seen in its whole while still offering ample of eye-catching advertisement space on the paperboard card.It is common for this type of packaging to be made so that the product may stand upright on retail shelves or be hung from a conventional die-cut hang hole.Alternatively, in Costco shops, for example, they can be seen standing upright in slots within tray boxes.Customers are given a complete 360-degree view of the goods.

    • Stretch Paks may either stand on their own on shop shelves or be hung from a die-cut hang hole on the side of the package.
    • Tampering and product movement are prevented by using a secure seal.
    • The film that is used to seal the goods is also quite durable.

    Consider the way in which pressure may be applied without causing the film to rip — the film simply ″bounces back″ when pressure is applied.However, as you will see in this article, standard blister packs are not as forgiving.Compared to blister packs, skin packaging and stretch pak packaging are more ecologically friendly.Costco is a big fan of the stretch pak packaging.

    1. I hope this has given you a basic understanding of the numerous types of blister packing available, as well as some common blister packaging options you might consider.
    2. Let me know if anything is unclear or if you think I’ve missed something by leaving a comment.
    3. I appreciate your feedback.

    Difference between Blister packaging and Strip packaging

    Blister packaging and strip packaging are two of the most widely used types of main packaging systems in use today.In Europe, blister packaging is used for 85 percent of solid medication goods, but in the United States, blister packaging is used for fewer than 20 percent of solid drug products.Blister packaging, on the other hand, is growing increasingly popular in the United States, because to the benefits it provides to both customers and producers.

    Although it is possible to distinguish between blister packaging and strip packaging, it is not always easy.After reading this essay, I believe you will have a better understanding of the differences between blister packaging and strip packaging.Furthermore, you may learn about the differences between a strip pack and a blister pack by visiting this page.However, are you aware of the distinction between packing and packaging?

    Definition of Blister packaging and Strip packaging

    Blister packaging is a type of unit-dose packaging in which a semi-rigid blister/cavity that has been previously produced is filled with product and covered with a heat-sealable backing material to create a unit-dose package.Blister/cavity/pocket formation is accomplished using either a thermoforming or a cold forming procedure.In strip packaging, a pharmaceutical product is sandwiched between two webs of heat-sealable flexible film, which is sealed with either a heated reciprocating platen or a heated crimp roller.

    Strip packaging is a type of unit dosage packaging that is an alternative to blister packaging.

    Blister packaging and Strip packaging Process

    Blister packaging is created using the form-fill-seal method, which is described in detail below.Semi-rigid blisters/cavities are initially created using either a thermoforming or a cold forming technique, after which they are filled with product and sealed with a heat-sealable backing material to complete the package.Strip packaging is a method in which a strip pack is made around a tablet when it is dropped to the sealing region between two webs of a heat-sealable flexible film using either a heated reciprocating platen or a heated crimp roller that has been heated.

    Which one gives more packaging speed?

    When compared to blister packs, strip packs are often produced at a slower rate.

    Difficulties during Packaging

    Because the strip pockets that have been produced are overly tight, wrinkling of the seal region or perforation of the pocket perimeter might occur.

    Blister packaging and Strip packaging machine

    Machines for packaging blisters

    1. Automatic Strip Blister Packing Machine
    2. PVC Blister Packaging of Tablets
    3. LFA High-Quality Blister Strip Packing Machine
    4. Self-checking Moulding Aluminum Blister Packing Machine
    5. LFA High-Quality Blister Strip Packing Machine
    6. LFA High-Quality Blister Strip Packing Machine

    Strip Packing Machine

    1. A double Al strip packaging machine that is both automatic and soft
    2. a high-speed tablet strip packing machine
    3. an automatic Al/Al strip packing machine
    4. and a double foil strip packing machine.
    5. Machine for packing tablet strips in a rotary fashion
    6. High-Quality Tablet Strip Packing Machine

    What type of Advantages do they offer?

    When compared to strip packaging, blister packaging has a number of benefits.Blister packs have a number of advantages to strip packs, including the following.The benefits of both the blister pack and the strip pack Blister pack of cigarettes Increase the level of mechanical protection.

    See also:  How To Get A Package Held At The Post Office?

    It is simple to use Strip-packing More kid defiance is needed.This means that there will be less air caught in the pocket, which will give better protection from air molecules and moisture.In most cases, strip packing is preferable, particularly for capsules.It allows you to keep capsules segregated, organized, and safe at the same time.

    Disadvantages of the Blister pack and Strip pack

    Blister pack of cigarettes More air is sucked into the blister as time goes on. Strip pack has less kid resistance than strip pack. Strip-packing Strip packs take up more space and are thus inaccessible to the elderly and individuals with arthritic fingers. Product damage while handling is a possibility, and the product is susceptible to mechanical harm.

    Patient Compliance

    Blister packaging has a significant benefit in terms of display.As a result, blister packaging allows buyers to view pharmaceutical items more clearly, which helps them make a more informed purchasing decision.More than half of buyers say it is critical to be able to view a product through its packaging before purchasing it.

    Strip packing, on the other hand, does not provide a significant benefit in terms of presentation.

    Using pattern

    Pushing or removing a product from a blister pack will cause it to be displaced. However, ripping causes a product to be moved from a strip pack.


    Blister packaging is made using either a thermoformed or a cold-formed method to create the blisters and cavities. In reverse, blister packaging contains cavities that are either thermoformed or cold-formed, but strip packaging does not have cavities that are either thermoformed or cold-formed.

    Type of the Blister packaging and Strip packaging

    There are two fundamental forms of pharmaceutical blister packing. Blister packing made of thermoform Blister packaging that is cold stretched. Strip packing, on the other hand, does not have this kind.


    Blister pack takes considerably less space than a standard pack. The strip pack, on the other hand, takes up more space.


    Blister packing, rather than strip packaging, is the most often used main packaging system.Blister packs are used as a main pack for a variety of pharmaceutical goods, including tablet, pill, capsule, suppository, vial, and ampule.They are available in various sizes.

    Strip packing, on the other hand, is an alternate primary packaging technique that is used to pack capsules and tablets, among other things.

    Summary of the difference between blister packaging and strip packaging

    Features Blister Packaging Strip Packaging
    Definition Blister packaging is a form of unit-dose packaging in which a semi-rigid blister/ cavity previously formed is filled with product and lidded with a heat-sealable backing material. Strip packaging is an alternative form of unit dose packaging in which a pharmaceutical product is enclosed between two webs of heat-sealable flexible film through either a heated reciprocating platen and a heated crimp roller.
    Process Blister packs are made through a form-fill-seal method. Strip packs are formed around the tablet at a time when it is dropped to the sealing area between two webs of a heat-sealable flexible film through either a heated reciprocating platen or a heated crimp roller.
    Packaging speed Higher Lower
    Difficulties No difficulties during packaging Wrinkling of the seal area or perforation of the pocket periphery may occur.
    1. Automatic Strip Blister Packing Machine
    2. PVC Blister Packaging of Tablets
    3. LFA High-Quality Blister Strip Packing Machine
    4. Self-checking Moulding Aluminum Blister Packing Machine
    5. LFA High-Quality Blister Strip Packing Machine
    6. LFA High-Quality Blister Strip Packing Machine
    1. A double Al strip packaging machine that is both automatic and soft
    2. a high-speed tablet strip packing machine
    3. an automatic Al/Al strip packing machine
    4. and a double foil strip packing machine.
    5. Machine for packing tablet strips in a rotary fashion
    6. High-Quality Tablet Strip Packing Machine
    Space Blister pack occupies less space. Strip pack occupies more space.
    Type Two basic types of pharmaceutical blister packaging exist.
    1. Blister packaging made of thermoform
    2. blister packaging made of cold stretching
    • There is no such kind. Making use of a pattern Pushing or removing a product from a blister pack will cause it to be displaced. By breaking a strip pack, a product is relocated from its original location. Patient Compliance is important. More Cavities = Less Cavities Cavities can be either thermoformed or cold-formed. There are no such cavities. Advantages Increase the level of mechanical protection
    • Simple to use
    • More kid defiance is needed
    • Because the pocket is too ‘tight,’ less air is captured, which results in more protection from air molecules and moisture.
    • Strip packaging is better appropriate for many products, particularly capsules. It allows you to keep capsules segregated, organized, and safe at all times.
    • Disadvantages There is more air trapped on the blister
    • Compared to the strip pack, there is less kid resistance.
    • Take up more floor area
    • The old and arthritic individuals with arthritic fingers are unable to use the strip pack.
    • Product damage is a possibility while handling, and the product is susceptible to mechanical harm.
    Popularity Blister packaging is a most popular primary packaging system. Less popular.


    • A review of blister and strip packaging of tablets and capsules was published in Interphex in 1974 by Dean, D.A. 2. Lachman, L., and Liebermann, H. A. Lachman and Liebermann (2013). Theoretical and practical aspects of industrial pharmacy Lea & Febiger, Washington Square, Philadelphia, United States 3) Pilchik, R. (November 2000), ″Pharmaceutical Blister Packaging, Part 1, Rationale and Materials,″ Pharmaceutical Technology, pp. 68–77. You may also be interested in the following articles: Difference between Sterile and Pyrogen-free
    • Difference between Drug and Medicine
    • Blister packaging versus Packaging
    • Difference between Lubricant and Glidant
    • and Difference between Sterile and Pyrogen-free.

    Medication Blister Packs

    • Packaging for Medication Monitors in Blister Form Do you ever think to yourself.. Is it possible that I forgot to take my medication today? Is it possible that I missed taking my medication? Is it possible that I forgot to take my medication? Hazle Drugs can provide you with a solution. There will be no more stress about missing medicines or timings. No more juggling a slew of medication bottles around the house. The ″Blister Packaging System″ from Hazle Drugs is a ″Personal Prescription System″ that is specifically tailored to your needs. Each blister pack includes enough medicine for one week’s worth of use. Typically, four blister packs of medication are delivered, which is equivalent to one month’s supply. This compliance package contains ALL OF YOUR MEDICATION on a single punch card, making it easy to keep track of everything. It eliminates the everyday headache of finding out ″How did my doctor advise me to take this prescription and when?″ and other such questions. All of your medicine is pre-packaged at Hazle Drugs into four handy time slots: in the morning, at noon, in the evening, and in the evening before bed. With the Blister Packaging, you can create a Medication Monitoring System that keeps track of YOUR OWN prescriptions and ensures that you take the appropriate meds at the appropriate times of day. Patients will find the Medication Monitoring System to be very simple to learn, manage, and utilize in the proper manner. In addition, this system is tamper- and spill-proof. This Blister Compliance Packaging System is a one-of-a-kind ″FREE″ service that is especially helpful for the elderly, diabetics, the disabled, and those with memory impairment.

    This BLISTER PACKAGING Medication Monitoring System is only available from Hazle Drugs and is provided at no additional cost to customers. For further information, please contact us at 570-454-2476.

    Blister Packaging – Pros and Cons for Supplement Brands

    The supplement business is a thriving, yet fiercely competitive, sector of the economy.As a supplement brand or manufacturer, each and every decision you make about how you formulate, construct and advertise your goods is critical, and it should be well-thought out.This includes the packaging you use for your products, which should be attractive and functional.

    When it comes to supplement packaging, blister packing is a common choice.The benefits of blister packing for both customers and producers outweigh the drawbacks, which are few and far between.Increased security, freshness, additional convenience, ease of dosing, and higher compliance among users are just a few of the benefits of using a biometric system.The only significant downside of blister packing is that it takes a little longer to manufacture than other types of packaging.

    • When you consider the vast list of benefits, however, we believe that blister packing is typically well worth the wait.
    • We’ll cover all there is to know about blister packing in this post.
    • What blister packs are and the numerous types of blister packs available for supplements will be covered in detail in this lesson.

    Then you’ll learn about all of the benefits and drawbacks of adopting this sort of supplement packaging so that you can determine whether or not blister packaging is a realistic option for your target market.Afterwards,

    What is blister packaging?

    A blister pack is made up of two distinct components that snap together.One of the components is a hollow or pocket that has been shaped to the form of the supplement.Other than that, there is a backing that helps to prevent the supplement from falling out of its cavity.

    Because of the numerous benefits that blister packaging provides to both producers and customers, blister packaging is frequently chosen as the preferred kind of supplement packaging for capsules and tablet supplements.

    Types of blister packaging 

    Bulk packaging comes in a variety of styles. The following are the most prevalent types:

    1. Plastic-paper molds are made of plastic with a paper backing.
    2. Plastic-plastic: a plastic mold with plastic on both sides (often opening like a clamshell) with plastic on both sides
    3. A plastic mold with an aluminum foil backing is referred to as a plastic-foil mold.
    4. Foil-foil: A mold made of aluminum foil with an aluminum foil backing.

    Perhaps you’ve observed that not all of the varieties of blister packs listed above are widely utilized for nutritional supplements.In the supplement industry, the most commonly encountered blister pack materials are plastic and foil-foil.When it comes to plastic-foil blister packs, the cavity is created by a technique known as thermoforming, which involves applying heat to the material to mold it.

    The cavity in foil-foil blister packs is generated using a method known as cold pressing, which involves pressing a stamp into the aluminum sheet in order to create the cavity.For a variety of reasons, plastic-foil packaging is more frequent for nutritional supplements.Consumers can see the precise size and form of the pill inside the blister pack because of the plastic, and plastic-foil blister packs are more quickly and easily produced than paper blister packs.Having said that, foil-foil blister packs do have one significant advantage: they are lightweight.

    • The use of aluminum creates an almost impenetrable barrier between the product and water and oxygen, hence extending the product’s shelf life.
    • Cold pressing is used to create the foil-foil blister packaging.
    • Thermoforming is used to create blister packaging for plastic foil.

    Benefits of blister packaging for supplements 

    Blister packaging, regardless of the type of blister packaging you choose, provides several advantages for both supplement businesses and customers. In the next section, you’ll find a list of the benefits of using blister packaging for your pills and capsules.

    1. Added protection 

    While certain capsules and tablets can tolerate crashing and tumbling around in a plastic bottle (for example, while in transit), others are more sensitive to movement and can shatter if not handled with care (for example, during storage).Capsules, pills, and softgels are better protected in blister packets than they are otherwise.The different compartments prevent the tablets from colliding with one another and causing them to break apart.

    2. Freshness 

    Some of the components in nutritional supplements are extremely sensitive to dampness and oxygen.When medications are packaged in plastic bottles, each time a customer opens the container, the pills within are exposed to both humidity and oxygen, shortening their shelf life significantly.Individual blister packs provide consumers with a convenient way to obtain their medications while protecting the remaining pills in the container from potentially dangerous influences.

    3. Convenience for travel 

    Another major advantage of blister packs is that they are extremely portable and convenient to carry anywhere.Besides being generally lighter than plastic bottles, they are also typically simpler to store in tight quarters than the latter.Those who travel with only one sheet of tablets, for example, might choose to leave the remainder of their medication at home.

    Not to mention the extra protection provided by blister packs, which makes them an excellent choice for travel.

    4. Compliance 

    When it comes to blister packing, one of the most significant benefits is that it makes it extremely easy for customers to keep track of how many pills they have consumed. It’s also simple to print the days of the week on the metal backing of blister packs, which can assist consumers remember to take their daily vitamins on a consistent basis.

    5. Transparency

    Some customers place a high value on openness and transparency.They want to see the precise size and form of the tablet or capsule that they will be taking on a daily basis before they purchase it.A wonderful method to show your customers what your product looks like is to package it in a blister package.

    You may also take advantage of the opportunity to get creative with colors and make your brand more noticeable.

    Disadvantages of blister packaging for supplements

    In addition to the advantages already discussed, there aren’t many drawbacks to using blister packaging for your vitamins. In actuality, there are just two options:

    1. Producing cold-pressed, foil-foil blister packs requires a little more time than standard blister packs.
    2. The majority of blister packs are packaged in cardboard cartons, which are not usually the most sturdy.

    Are you looking for a supplement manufacturer? 

    Researching a supplement maker’s packaging capabilities is recommended while looking for a supplement manufacturer to work with.A supplement company with a variety of packaging alternatives will be your best shot for success.You will receive guidance on packaging from the finest supplement manufacturers so that you may make the best option possible for your supplement, your brand, and the people who will be using the supplement in their lives.

    Blister packs are among the many different types of packaging available from Generation Nutra.Here are some other advantages of partnering with Gener

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